ASTM A790 Pipe

SSM supplies  ASTM A790 seamless and welded duplex stainless steel pipes

astm a790 pipe

A790 Seamless and Welded ferritic/austenitic (duplex) Stainless Steel Pipes

SSM provides ASTM A790 seamless and welded duplex stainless steel pipes. These pipes are renowned for their high strength, good ductility, and excellent corrosion resistance, particularly in environments with chloride ions. They are widely utilized in chemical processing, oil and gas, petrochemical, and marine applications where superior resistance to stress corrosion cracking and pitting is essential.

A790 seamless and welded stainless steel supplier, SSM provides product parameters as shown in the following table:

ArtikelenParameters
ODNPS 1/8″ – NPS 30″
GEWGangbare wanddiktespecificaties zijn SCH 10, SCH 20, SCH 40, SCH 80, SCH 160, XXS (extra sterke wand), enz.
Lengte20 voet (6 meter) of 40 voet (12 meter), afhankelijk van de wensen van de klant.
CijferCommon Grades: S31803, S32205, S32750, S32760
NormenASTM A790 / ASME B36.19 M
Einde AfwerkingGladde uiteinden / Afgeschuinde uiteinden / Schroefdraden
OppervlakteconditieGebeitst / Gepassiveerd

Chemical Composition & Mechanical Properties

ASTM A790 pipes, whether seamless or welded, made from these grades, are suitable for demanding applications in chemical processing, oil and gas, petrochemical, and marine industries where high strength, excellent corrosion resistance, and good toughness are required.

ElementUNS S31803 (Duplex 2205)UNS S32205 (Duplex 2205)UNS S32750 (Super Duplex 2507)UNS S32760 (Super Duplex)
Koolstof (C)≤ 0,03%≤ 0,03%≤ 0,03%≤ 0,03%
Mangaan (Mn)≤ 2.00%≤ 2.00%≤ 1.20%≤ 1.00%
Silicium (Si)≤ 1.00%≤ 1.00%≤ 0.80%≤ 0.80%
Fosfor (P)≤ 0,030%≤ 0,030%≤ 0,035%≤ 0,03%
Zwavel (S)≤ 0,020%≤ 0,020%≤ 0,020%≤ 0,01%
Chroom (Cr)21.0-23.0%22.0-23.0%24.0-26.0%24.0-26.0%
Nikkel (Ni)4.5-6.5%4.5-6.5%6.0-8.0%6.0-8.0%
Molybdeen (Mo)2.5-3.5%3.0-3.5%3.0-5.0%3.0-4.0%
Stikstof (N)0.08-0.20%0.14-0.20%0.24-0.32%0.24-0.32%
Koper (Cu)≤ 0,50%0.50-1.00%
Wolfraam (W)0.50-1.00%

De mechanische eigenschappen van elke klasse verschillen ook:

EigendomUNS S31803 (Duplex 2205)UNS S32205 (Duplex 2205)UNS S32750 (Super Duplex 2507)UNS S32760 (Super Duplex)
Yield Strength (0.2% offset), min450 MPa (65 ksi)450 MPa (65 ksi)550 MPa (80 ksi)550 MPa (80 ksi)
Tensile Strength, min620 MPa (90 ksi)620 MPa (90 ksi)800 MPa (116 ksi)750 MPa (109 ksi)
Elongation, min (%)25251525
Hardness, max (HRB)290290310310
Impact Toughness, min (J at -50°C)27275050

Manufacturing & Tolerance Requirements

Productiemethoden

Seamless pipes are manufactured using hot extrusion, cold working, and heat treatment. Plates or strips are formed into cylindrical shapes using processes like roll forming, welding, and post-weld heat treatment to produce welded pipes.

Tolerantievereisten

Toegestane variaties in wanddikte
Tolerantie,%van Nominaal
NPS-aanduidingOverOnder
1/8 % tot 2% incl., alle t/D-verhoudingen2012.5
3 tot en met 18 incl., t/D tot en met 5% incl.22.512.5
3 tot en met 18 incl., t/D>5% incl.1512.5
20 en groter, gelast, alle t/D-verhoudingen17.512.5
20 en groter, naadloos, t/D tot 5%incl.22.512.5
20 en groter, naadloos, t/D>5%1512.5

waarbij: t = Nominale wanddikte D = Geordende buitendiameter

Lengtes

De lengte van de buizen moet overeenkomen met de specificaties op de bestelbon. Veel voorkomende lengtes zijn enkele willekeurige lengtes (5-7,3 meter) en dubbele willekeurige lengtes (11,5-12,2 meter), maar aangepaste lengtes kunnen ook worden besteld.
Buizen kunnen ook op maat worden geleverd met een toegestane afwijking van +1/8 inch (3,2 mm) en -0.

Advantages and Disadvantages of ASTM A790

Voordelen:

Duplex and super duplex stainless steels have high yield strength and excellent resistance to chloride stress corrosion cracking, pitting, and crevice corrosion. They also have good toughness and ductility at both low and high temperatures, making them suitable for various applications. The combination of high strength and corrosion resistance can save on materials and extend service life, reducing overall costs.

Nadelen:

Although these stainless steels offer long-term cost-effectiveness, their initial cost may be higher than that of standard grades. Additionally, they can become prone to embrittlement at temperatures above 300°C due to the formation of intermetallic phases. Furthermore, the production process for duplex and super duplex stainless steels can be more complex and expensive compared to that of standard austenitic or ferritic stainless steel.

Applications of ASTM A790 Pipes

toepassingen van astm 106-buizen

Comparison of Duplex 2205 Pipes and Super Duplex 2507 Pipes

This table summarizes the key differences between Duplex 2205 and Super Duplex 2507 in terms of composition, mechanical properties, corrosion resistance, applications, and cost.

Feature/PropertyDuplex 2205Super Duplex 2507
Samenstelling22% Cr, 5-6% Ni, 3% Mo, 0.2% N24-26% Cr, 6-8% Ni, 3-4% Mo, 0.24-0.32% N
Mechanische eigenschappenYield Strength: 450-620 MPaYield Strength: > 550 MPa
Good strength and ductilityHigher strength and corrosion resistance
CorrosiebestendigheidGood resistance to general corrosionSuperior resistance to chloride-induced stress corrosion cracking and pitting
Moderate resistance in highly corrosive environmentsExcellent in aggressive environments like seawater
ToepassingenPetrochemical, oil refineries, industrialOffshore platforms, marine environments, chemical processing
Structural components, heat exchangersSeawater handling systems, desalination
KostenLower cost compared to Super Duplex 2507Higher cost due to higher alloy content

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